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Optimasi Parameter Permesinan Terhadap Waktu Proses Pada Pemrograman Cnc Milling Dengan Berbasis Cad/cam

机译:基于Cad / cam的数控铣削编程中加工时间的加工参数优化。

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摘要

The milling process is one of many machining processes for manufacturing component. The length of time in the process of milling machining is influenced by selection and design of machining parameters including cutting speed, feed rate and depth of cut. The purpose of this study to know the influence of cutting speed, feed rate and depth of cut as independent variables versus operation time at CNC milling process as dependent variables. Each independent variable consists of three level of factors; low, medium and high.Time machining process is measured from operation time simulation program, feed cut length and rapid traverse length. The results of statistically from software simulation MasterCam X Milling, then do the comparison to CNC Milling machine.  The data from experiments was statistically analyzed by ANOVA and Regression methods by software Minitab 16.Results show that the greater feed rate and depth of cut shorten the operation time of machinery, whereas cutting speed is not a significant influence. The depth of cut has the highest contribution to the value of 49.56%, followed by feed rate 43% and cutting speed 0.92%. Optimal time of machining process total is 71.92 minutes, with machining parameter on the condition cutting speed is 75360 mm/minutes, the feed rate is 800 mm/minutes and depth of cut = 1 mm. Results of comparison time machining process in software Mastercam X milling with CNC Milling machine indicates there is the difference not significant with the value of 0,35%.
机译:铣削过程是制造零件的许多机加工过程之一。铣削加工过程中的时间长度受加工参数(包括切削速度,进给速度和切削深度)的选择和设计影响。本研究的目的是了解切削速度,进给速度和切削深度的影响作为自变量,而将CNC铣削过程中的操作时间作为影响变量。每个自变量由三个级别的因素组成:从加工时间模拟程序,进给切削长度和快速移动长度来测量时间加工过程。统计结果来自软件仿真MasterCam X Milling,然后与CNC Milling机进行比较。实验数据由Minitab 16软件通过ANOVA和回归方法进行统计分析。结果表明,较大的进给速度和切削深度可缩短机器的运行时间,而切削速度则无明显影响。切削深度对数值的贡献最大,为49.56%,其次是进给速度43%,切削速度为0.92%。整个加工过程的最佳时间为71.92分钟,在切削速度为75360毫米/分钟,进给速度为800毫米/分钟,切削深度= 1毫米的条件下,采用加工参数。在与CNC Milling Machine一起使用Mastercam X铣削软件进行的比较时间加工过程中,结果表明差异不显着,值为0.35%。

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